NICE RUN 2500, INSTRUKCJE NICE

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Run
Sliding Gate Opener
RUN1800
RUN1800P
RUN2500
RUN2500P
Instructions and warnings for the fitter
Istruzioni ed avvertenze per l’installatore
Instructions et recommandations pour l’installateur
Anweisungen und Hinweise für den Installateur
Instrucciones y advertencias para el instalador
Instrukcje i uwagi dla instalatora
Aanwijzingen en aanbevelingen voor de installateur
 Run
1800/1800P
2500/2500P
Table of contents:
page
1
Warnings
3
7.2.1
Level one functions (ON-OFF functions)
13
7.2.2
Level one programming
(ON-OFF functions)
2
Product description and applications
4
14
2.1
Operating limits
4
7.2.3
Level two functions
(adjustable parameters)
2.2
Typical system
6
14
2.3
List of cables
6
7.2.4
Level two programming
(adjustable parameters)
15
3
Installation
7
7.2.5
Level one programming example
(ON-OFF functions)
3.1
Preliminary checks
7
16
3.2
Installation of the gearmotor
7
7.2.6
Level two programming example
(adjustable parameters)
3.3
Fixing of the limit switch bracket on
versions with inductive limit switch
16
8
7.3
Adding or removing devices
16
3.4
Installation of the various devices
9
7.3.1
BlueBUS
16
3.5
Electrical connections
9
7.3.2
STOP input
17
3.6
Description of the electrical connections
10
7.3.3
Photocells
17
7.3.4
FT210B Photo-sensor
17
4
Final checks and start up
10
7.3.5
RUN in “Slave” mode
18
4.1
Choosing the direction
10
7.3.6
Self-learning Other Devices
19
4.2
Power supply connection
10
7.4
Special functions
19
4.3
Device self-learning
10
7.4.1
“Always open” Function
19
4.4
Leaf length self-learning
11
7.4.2
“Move anyway” function
19
4.5
Checking gate movements
11
7.4.3
Heating and cooling control system
19
4.6
Preset functions
11
7.4.4
Maintenance warning
19
4.7
Radio receiver
11
7.5
Connection of Other Devices
20
7.6
Troubleshooting
21
5
Testing and commissioning
11
7.6.1
Malfunctions archive
21
5.1
Testing
12
7.7
Diagnostics and signals
21
5.2
Commissioning
12
7.7.1
Flashing light signalling
22
7.7.2
Signals on the control unit
22
6
Maintenance and Disposal
12
7.8
Accessories
23
6.1
Maintenance
12
7.8.1
Remote programming unit
23
6.2
Disposal
12
8
Technical characteristics
24
7
Additional information
13
7.1
Programming keys
13
Instructions and Warnings for users of
RUN gearmotor
7.2
Programming
13
25
2
 1) Warnings
GB
This manual contains important information regarding safety. Before
starting installation of the components, it is important that you read all
the information contained herein. Store this manual safely for future use.
Due to the dangers which may arise during both the installation and use
of the RUN, installation must be carried out in full observance of the
laws, provisions and rules currently in force to ensure maximum safety.
This chapter provides details of general warnings. Other more specific
warnings are detailed in Chapters “3.1 Preliminary Checks” and “5 Test-
ing and Commissioning”.
Special warnings concerning the suitable use of this product in relation
to the 98/37CE “Machine Directive” (ex 89/392/CEE):
• This product is issued on the market as a “machine component” and
is therefore manufactured to be integrated in a machine or assembled
with other machines in order to create “a machine”, in accordance with
the directive 98/37/EC, exclusively in combination with other compo-
nents and in the manner described in the present instructions manual.
As specified in the directive 98/37CE the use of this product is not
admitted until the manufacturer of the machine on which this product
is mounted has identified and declared it as conforming to the directi-
ve 98/37/CE.
!
According to the most recent European legislation, the
automation of doors or gates is governed by the provisions
listed in Directive 98/37/CE (Machine Directive) and, more
specifically the standards: EN 13241-1 (harmonised stan-
dard); EN 12445; EN 12453 and EN 12635, which enables the
declaration of machine conformity to the machine directive.
Special warnings concerning suitable use of this product in relation to
the 73/23/EEC “Low Voltage” Directive and subsequent amendments
93/68/CEE:
• This product complies with the provisions envisaged by the “Low Vol-
tage” Directive if used in the configurations foreseen in this instruction
manual and in combination with the articles present in the Nice S.p.a.
product catalogue. If the product is not used in the specified configu-
rations or is used with other products that have not been foreseen, the
requirements may not be guaranteed; use of the product is prohibited
in these conditions until compliance with the requirements foreseen by
the directive has been verified by installers.
Visit “www.niceforyou.com” for further information and guidelines for risk
analysis and how to draw up the Technical Documentation. This manu-
al has been especially written for use by qualified fitters. Except for the
enclosed specification “Instructions and Warnings for Users of the RUN
gearmotor” to be removed by the installer, none of the information pro-
vided in this manual can be considered as being of interest to the end
users!
• Any use or operation of RUN not explicitly provided for in these instruc-
tions is not permitted. Improper use may cause damage and person-
al injury.
• A risk analysis must be carried out before starting installation, includ-
ing a the list of essential safety requisites provided for in Enclosure I of
the Machine Directive, indicating the relative solutions employed. N.B.
Risk analysis is one of the documents included in the “Technical Doc-
umentation” for this automation.
• Check whether additional devices are needed to complete the
automation with RUN based on the specific application requirements
and dangers present. The following risks must be considered: impact,
crushing, shearing, dragging, etc. as well as other general dangers.
• Do not modify any components unless such action is specified in this
manual. Operations of this type are likely to lead to malfunctions. NICE
disclaims any liability for damage resulting from modified products.
• During installation and use, ensure that solid objects or liquids do not
penetrate the control unit or other open devices. If necessary, contact
the NICE customer service department; use of RUN in these condi-
tions can be dangerous.
• The automation system must not be used until it has been commis-
sioned as described in chapter 5 “Testing and commissioning”.
• The RUN packaging materials must be disposed of in compliance with
local regulations.
• If a fault occurs that cannot be solved using the information provided
in this manual, contact the NICE customer service department.
• In the event that any automatic switches are tripped or fuses blown,
attempt to identify and eliminate the relative fault.
• Disconnect all the power supply circuits before accessing the terminals
inside the RUN cover. If the disconnection device is not identifiable,
affix the following sign: “WARNING: MAINTENANCE WORK IN
PROGRESS”.
Special warnings concerning suitable use of this product in relation to
the 89/336/EEC “Electromagnetic Compatibility” Directive and subse-
quent amendments 92/31/EEC and 93/68/EEC:
• This product has undergone tests regarding electromagnetic compati-
bility in the most critical of use conditions, in the configurations fore-
seen in this instruction manual and in combination with articles present
in the Nice S.p.A. product catalogue. Electromagnetic compatibility
may not be guaranteed if used in configurations or with other products
that have not been foreseen; use of the product is prohibited in these
conditions until compliance with the requirements foreseen by the
directive has been verified by installers.
3
2) Product description and applications
RUN is a range of irreversible electromechanical gearmotors used for
the automation of sliding gates. They are equipped with an electron-
ic control unit and an “SM” type connector for radio control receivers
(optional ). Electrical connections to external devices are facilitated
thanks to the use of the “BlueBUS” system, which enables the con-
nection of several devices by means of just 2 wires. The list of
devices compatible for connection to the Run BlueBUS is given in
chapter 7.3.1 "BlueBUS"; an updated list, with relative compatibility
is also available at: www.niceforyou.com. RUN is equipped with a
connector for remote programming units to enable complete and
quick management of installation, maintenance, troubleshooting of
any malfunctions; refer also to 7.8.1 "Remote programming unit".
RUN is electrically powered, in the event of a power failure, the
device can be released by means of the special key, to enable man-
ual movement of the gate.
Other products are also part of the RUN range, the difference of which is described in table 1.
Table 1: comparison of the RUN gearmotor main characteristics
Gearmotor type
RUN1800
RUN1800P
RUN2500
RUN2500P
Limit switch type
electromechanical
inductive proximity
electromechanical
inductive proximity
Maximum leaf length
15m
18m
Maximum leaf weight
1800Kg
2500Kg
Peak thrust
40Nm
50Nm
(corresponding to a force)
(1110N)
(1390N))
Motor
Single phase asynchronous maximum 700W
Single phase asynchronous maximum 870W
Note: 1Kg = 9,81N for example: 1390N = 142 Kg
400mm
253mm
1
2.1) Operating limits
Chapter 8 “Technical Characteristics” provides the only data needed
to determine whether the products of the RUN line are suitable for
the intended application. The structural characteristics of RUN make
it suitable for use on sliding leaves in conformity with the limits spec-
ified in tables 2, 3 and 4.
data specified in tables 2 and 3 should be taken into account to
establish the number of cycles/hour and consecutive cycles.
The effective suitability of RUN to automate a sliding gate depends
on friction and other factors, even occasional, such as the presence
of ice which could obstruct leaf movement. To ensure suitability, it is
absolutely vital to measure the force necessary to move the leaf
throughout its entire run and ensure that this is less than half of the
“nominal torque” indicated in chapter 8 “Technical characteristics” (a
50% margin on the force is recommended, as unfavourable climatic
conditions may cause an increase in the friction); furthermore, the
Table 2: limits in relation to the length of the leaf
RUN1800/ RUN1800P
RUN2500/ RUN2500P
Leaf width(m)
max. cycles/hour
max. consecutive cycles
max. cycles/hour
max. consecutive cycles
Up to 6
42
28
42
42
6 ÷ 9
28
18
28
28
9 ÷ 12
21
14
21
21
12 ÷ 15
17
11
17
17
15 ÷ 18
14
14
4
 Table 3: limits in relation to the weight of the leaf
GB
RUN1800/ RUN1800P
RUN2500/ RUN2500P
Leaf weight (kg)
Cycle percentage
Cycle percentage
Up to 500
100%
100%
500 ÷ 900
80
80
900 ÷ 1200
75
75
1200 ÷ 1500
60
60
1500 ÷ 1800
50
50
2000 ÷ 2300
---
40
2300 ÷ 2500
---
30
The length of the leaf enables the calculation of both the maximum number of cycles per hour and consecutive cycles, while the weight
enables the calculation of the percentage of cycle reduction and the maximum speed allowed. For example, for RUN1800 if the leaf is 10 m
long it will be possible to have 21 cycles/hour and 14 consecutive cycles. However, if the leaf weighs 1300 Kg, they must be reduced by 60
%, resulting in 9 cycles/hour and 8 consecutive cycles. The control unit has a limiting device which prevents the risk of overheating based
on the load of the motor and duration of the cycles. This device triggers when the maximum limit is exceeded. The manoeuvre limiting device
also measures the ambient temperature reducing the number of manoeuvres further when the temperature is particularly high.
The “durability” estimate is shown in chapter 8 “Technical characteristics”, which is the average useful life of the product. The value is strong-
ly influenced by the severity index of the manoeuvre, this being the sum of all factors that contribute to wear. To make this estimate, all sever-
ity indexes in table 4 must be added together, and the result should be used to check estimated durability in the graph.
For example: for RUN1800 on a gate weighing 1300 Kg and 10 m in length, equipped with photocells and other stress related elements
obtains a severity index equal to 45% (20+15+10). From the graph the estimated durability is equal to 200.000 cycles.
Note that the estimated durability is calculated on the basis of design specifications and the results of tests performed on prototypes; as this
is an estimate only, it does not represent any form of guarantee on the effective durability of the product.
Table 4: durability estimate in relation to the manoeuvre severity index
Severity index %
Run
Durability in cycles
1800
2500
Leaf weight kg
Up to 500
5
5
500 ÷ 900
10
10
900 ÷ 1200
20
20
500.000
1200 ÷ 1500
30
30
450.000
1500 ÷ 1800
40
40
400.000
1800 ÷ 2200
-
50
2200 ÷ 2500
-
60
-
350.000
300.000
Leaf length m
Up to 6
250.000
5
5
6 ÷ 9
10
10
200.000
9 ÷ 12
15
15
150.000
12 ÷ 15
25
25
100.000
15 ÷ 18
-
35
50.000
Other stress related elements
(to be taken into consideration if the probability
is greater than 10% )
Ambient temperature greater than 40°C or
lower than 0°C or humidity greater than 80%
0
10
10
Severity index %
Presence of dust and sand
15
15
Presence of salinity
20
20
Photo manoeuvre interruption
10
10
Stop manoeuvre interruption
20
20
Thrust active
10
10
Severity index total%:
Note: if the index of severity exceeds 100% this means that the conditions are outside the limits of acceptability; in this case the use of a larger-sized
model is recommended.
5
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